OPERA MES

OPERA is a complete, engineered, modern MES (Manufacturing Execution System) product for the management and control in real time of the production process, from the release of the production order to the finished product. Its modular structure perfectly covers the four functional areas of the MES: Production, Quality, Materials and Maintenance. In the era of Industry 4.0, OPERA is a true "Factory Information System" where all production resources and processes are interconnected for complete supervision and management of the entire digital factory.

PRODUCTION MANAGEMENT

It allows managing, tracking and monitoring all the production activities carried out within the shop floor, in order to enable automatic data acquisition and real-time production supervision.

  • Business model management
  • Products management
  • Work order management
  • Advanced planning & scheduling
  • Electronic dispatching of tasks/documents
  • Production data acquisition
  • Paperless factory management
  • Real-time monitoring and supervision
  • OEE calculation and performance analysis
  • Web plant analytics
  • Business applications interface
    (ERP, PLM, WMS, QA, HR...)

MATERIAL MANAGEMENT

It allows the complete management of materials, entering and leaving the factory, enabling access to up-to-date information on the availability of material needed for the production.

  • Automatic identification of materials
  • Warehouse/location/lot management
  • Acceptance/Shipping of goods
  • Management of material pickings
  • Material handling
  • Stock levels monitoring and analysis
  • Electronic Kanban
  • Interfacing of automatic warehouses


MAINTENANCE MANAGEMENT

It allows managing, tracking and monitoring all maintenance activities, in order to avoid incidental breakdowns that affect the performance of the process, as well as improving the resources usage level and reducing the maintenance costs.

  • Asset maintenance management
  • Preventive maintenance
  • Breakdown maintenance
  • Autonomous maintenance
  • Predictive maintenance
  • Spare parts/materials consumption
  • Maintenance performance analysis


QUALITY MANAGEMENT

It allows automatic management, detection and monitoring of quality checks during the production process, in order to guarantee the compliance of the product.

  • Test orders/quality checks management
  • Instrumental/visual tests management
  • Monitoring serial numbers/lots/quality checks
  • Tracing/monitoring of lot/serial number
  • Tracking/genealogy of lot/serial number
  • Automatic identification of lot/serial number
  • Process data management
  • Automatic collection of process data
  • Real time monitoring of process data
  • SPC/Control charts analysis


DEVICE CONNECTION

It allows a direct connection with all machines/systems types for an automatic acquisition of production data, quality data, process data, etc. OPERA communicates with the machines to automatically collect data related to the production process (times, quantities produced, scrap, machine downtimes, energy consumption, etc.) but also to provide the machines with the necessary data for the execution of the production process (e.g. process parameters, setup instructions, instructions on the article to be produced, etc.).

  • Protocols and device connection logics management
  • Automatic data acquisition from device
  • Automatic dispatching of data to device
  • Dashboard in real time

For further information on the product, you can consult the dedicated website www.operames.it or you can contact our sales & marketing team: : This email address is being protected from spambots. You need JavaScript enabled to view it.