Nowadays, in a scenario where market and competition are becoming more and more global, manufacturing companies cannot afford losses or wastes, but have to focus on the constant improvement and optimization of their own production processes, aiming at reducing hidden costs and increase products quality.

The key to survive in the current market conditions is to have access to real time production data: this means promptly identifying the weaknesses of the manufacturing process to efficiently act on key factors, like productivity and effectiveness. 

In an ideal manufacturing environment, machines should be ongoing all the available time long at maximum speed, without incurring in any breakdown or inactivity and without producing scraps. Obviously this scenario is impossible to accomplish, since machines and production lines are subjected to downtimes or to produce defective pieces that can generate various inefficiencies. Having the possibility to constantly measure performances and analyze inefficiency causes, allows manufacturing companies to focus on productivity improvement.

Opera MES KPI Module is the perfect tool to measure, analyze and highlight the efficiency and usage values, productivity levels, costs, defectiveness and main loss causes. It also allows the main production performance indicators (OEE, OLE, OPE), maintenance performance indicators (MTTF, MTBF, MTTR, MTD) and quality performance indicators to be calculated and analyzed.



OEE is one of the most famous benchmark to measure the performance of the equipment in a factory. It calculates the global efficiency of a machine, an equipment or a plant. OEE calculation takes into account three variables: Availability, Performance, and Quality. Each component points to an aspect of the process that can be targeted for improvement. All the results are expressed as a percentage that can be viewed as a snapshot of the current equipment effectiveness.

OEE is used as a strategic tool in TPM (Total Productive Maintenance) and in Lean Manufacturing, where it gives a clear overview of the efficiency rates and of the effects of the actions undertaken. Opera MES KPI module calculates OEE per plant/department/work center/machine and allows the user to analyze the main causes impacting on the results obtained.

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